MANUFACTURING IN D365 BUSINESS CENTRAL

 MANUFACTURING IN D365 BUSINESS CENTRAL

Workflow: Stage 1 

Product Design

Steps.

1. Items

2. BOM

3. Routing

4. Production

5. Costing

We have two kind of productions.

1. Discrete Manufacturing

2. Process Manufacturing

Discrete Manufacturing

• ITEMS:

• Finished Good

• Raw Material

Example:

• Finished Good:

We are taking the example of manufacturing bicycle.

Bicycle have finish good and also raw material used.

Creating Finished good.

• Item

1. Name, Description.

2. Select the type as inventory, service or non-inventory item.

3. Measurement unit as piece or in tons etc.

4. Item Category code is used to categorized the item and can attached attributes with that product.

• Inventory:

5. Shelf number on which item places 

6. Can specify how much quantity can be purchased on 1 purchase order.

7. It is the record of inventory in hand.

8. It is the amount of inventory ordered.

The record on the other hand side are related to sale record.

• Cost and Posting:

9. Costing method setup as LIFO, FIFO, average etc.

10. Minimum quantity to invoice.

11. Standard cost and unit cost per unit of the item.

12. Posting group as item is belonging to retail group manufacturing.

13. Inventory posting group as raw material or finished good.

• Prices & Sales:

14. Unit price of item. It will automatically pick on SO.

15. Mention profit margin on product.

16. Mention Vat amount if applicable on that item.

• Replenishment System:

This portion is related to production.

The purpose of replenishment is to keep inventory flowing through the supply chain by maintaining efficient order and line item fill rates. 

17. Specify the replenishment system. Like purchase, Production order

18. Select vendor

19. Select manufacturing policy if additional order for any related components are calculated.

20. Define routing number. Order list of task which is required in manufacturing.

21. Production BOM number. BOM represents the raw material for an item

              22. Flushing method. Flushing method is a method used to post consumption against a                

 Production order automatically. Specify how components of items is calculated and handled.

23. Assembly policy. It must be assembled to stock the item is assembled without an immediate sales demand and is stocked in the warehouse as an inventory item for later sale

• Bill of Material:

Bill of material define the different type of raw material for an item.

1. Number. Specify the number of involved entry

2. Give description

3. Select unit of measure

4. Specify the status of production BOM.

5. Give alternative name which you can use for search.

6. Lines: 

                                   1. Define line type

                                   2. Give number

                                   3. Description

                                  4. Quantity measure how many units are required 

                                  5. Unit of measure 

                                   6. Scrap %

• Routing:

         Routings, specify the steps that are used to manufacture your product.

1.specify number for involved entry

2.give description for routing

3.type. parallel type in which order operarion in the routing are performed are used when multiple manufacturing operations/processes can or is need to be performed simultaneously. The opposite is a serial routing where each operation takes place after each other (or potentially overlapping).

4. specify the status of routing it may be new certified or closed 

5.select search number 

6.LINES:

7.  Specify the operation number for routing.

8. Specify the capacity type to use for the actual operation. It may be work center or     machine center 

9. Specify the number of involved entry 

10. Give description

11. Setup time is calculated per production order. 

12. Run time is calculated per produced item.

13. Wait time and move time is sometimes referred to as the interoperation time of an       operation and those do not add any costs to the production they are purely for scheduling purpose

16. Specify the scrap factor in percentage.

17. Specify the number of machine and person that are working at the same time.

18. Specify the send a head quantity the purpose of sending material ahead is to reduce the manufacturing lead time.

19. Specify the unit cost for product it is different from machine cost and person cost.

20. Routing link code. This functionality allows you to specify in which step of the manufacturing process the components are removed from inventory.

21.22. When you setup a parallel routing it is important to display the two fields called Previous and Next Operation on the lines of the routing. Those two fields are used to define where the sequence is going to be split and where it is joined again.

• Create requisition work sheet:

We can create production order from sales order or from planning. When we create production order from planning for such purpose 1st of all we create requisition work sheet.

        Departments>>Manufacturing>>planning>>worksheet requisition.

    

1. Select type GL

2. Item number

3. Action message we select new because we creating new requisition.

4. Description

5. Location code

6. Select quantity 

7. Unit of measure

8. Enter direct unit cost

Then click on Carry out action message.

Select use default value form then click on OK

Requisition transfer into planning work sheet.

• Planning worksheet:

Worksheet requisition transferred into planning worksheet. Click on Carry out action message

Select production order form like “firm planned”.

Then click on ok .

Planning worksheet now transferred into firm planned production order.

• PRODUCTION ORDER:

   Department>>manufacturing>>Execution

           Firm Planned production order:

        A firm planned production order acts as a placeholder in the planning schedule for some future job released to the floor. A firm planned production order can be generated from planning or created manually or from sales orders

 Click on status changed button and click on Released then ok.

• Released Production order:

Production order transfer from firm planned order to released production order 

From released production click on released production line click on routing 

Routing attached with production order 

Similarly click on components:

All raw material item BOM attached with production order.

• Finished Production Order

1. Click on change status and select finished goods.

2. Select posting date 

3. Click on ok